Polyester resin, also known as unsaturated polyester resin (UPR), is a versatile material that finds numerous applications across various industries. Its properties and uses include:
Composites: Polyester resin is widely used as a matrix material in composite applications, such as fiberglass-reinforced plastics (FRP). When combined with reinforcing fibers like fiberglass or carbon fiber, polyester resin forms a strong and lightweight composite structure. These composites are utilized in industries such as aerospace, automotive, marine, construction, and sports equipment manufacturing.
Gelcoats: Polyester resin is commonly used as a gel coat, which is a protective and decorative coating applied to the surface of composite parts. Gelcoats provide a smooth and glossy finish while also enhancing the resistance of the composite to environmental degradation, UV radiation, and corrosion.
Casting and Molding: Polyester resin is employed for casting and molding applications, particularly in the production of various industrial and consumer goods. It can be poured into molds and allowed to cure, resulting in solid objects with desired shapes and dimensions. Polyester resin casting is utilized for creating prototypes, architectural models, decorative items, and more.
Adhesives and Sealants: Polyester resin can be formulated as adhesives and sealants. These formulations offer good bonding strength and are used in various industries, including construction, automotive, and marine, for joining and sealing different materials.
Electrical and Electronics: Polyester resin is utilized in electrical and electronic applications due to its excellent electrical insulation properties. It is used for encapsulating electronic components, insulation of wires and cables, and production of circuit boards.
Construction: Polyester resin is used in construction for applications such as roofing, insulation, and decorative elements. It can be combined with fillers and additives to enhance properties such as fire resistance, UV stability, and durability.
Automotive: Polyester resin is utilized in the automotive industry for various components such as body panels, bumpers, interior parts, and under-the-hood applications. It offers good impact resistance, surface finish, and corrosion resistance.
Properties of polyester resin include:
Good mechanical properties: Polyester resin provides high strength and stiffness to composite structures, making them suitable for structural applications.
Chemical resistance: Polyester resin exhibits resistance to various chemicals, including acids, alkalis, and solvents.
Excellent moldability: Polyester resin has low viscosity and can be easily molded into complex shapes and sizes.
Fast curing: Polyester resin cures relatively quickly when combined with a suitable catalyst, allowing for faster production cycles.
Dimensional stability: Polyester resin maintains its shape and size over time and displays minimal shrinkage during curing.
Good adhesion: Polyester resin adheres well to a wide range of substrates, including fiberglass, metals, and plastics.
Weather resistance: Polyester resin offers good resistance to UV radiation and weathering, making it suitable for outdoor applications.
It’s worth noting that specific formulations and modifications can further enhance or tailor the properties of polyester resin to suit specific application requirements.
Applications | Grades | Description |
---|---|---|
Open Mould / Hand Lay Up | APC111 | Pale yellow, based on recylced material, low viscosity |
Clear resin, Ortho based, low viscosity, fast curing | ||
Clear resin, Ortho based, low viscosity, multipurpose usage | ||
Clear Resin, Ortho based, low viscosity, multi applications, superior strength | ||
Clear Resin, Ortho based, low vicosity, high toughness with mechanical properties | ||
Pale yellow, based on recylced material, low viscosity, high toughness with mechanical properties | ||
Clear resin, Ortho and superior glycol based, low viscosity | ||
APC-701 | Light yellow, Isophthalic based, medium viscosity, multi purpose usage | |
APC-701 | Light Yellow, Isophthalic based, medium viscosity, high corrossion resistance and abrasive strength | |
M | Light Yellow, Isophthalic based, IRS approved, designed for marine application | |
APC-105 | Light Yellow, Teraphthalic based, high toughness and mechanical strength | |
SMC | APC-702 | Light Yellow, Isophthalic based, Sheet moulding resin |
DMC | APC-910 | Pale Yellow, based on recycled material |
APC-920 | Pale Yellow, based on recycled material, high gloss | |
APC-710 | Light Yellow, terphthalate based | |
APC-920 | Light yellow, Ortho based, high gloss | |
Automotive / Railways | Ortho Based, IS-6746, ARAI approved | |
Ortho Based, IS-6746, ARAI approved, low filler loading | ||
Isophthalic based, IS-6746, ARAI approved | ||
Isophthalic based, Halogen free, compliant with EN standard | ||
Isophthalic based, Halogen free, compliant with Indian Railways | ||
Quartz | APC-301 | Ortho based, medium viscosity, high filler loading with low exotherm |
Pultrusion | Isophthalic based, modifed for pultrusion application, with high filler loading capacity | |
Isohthalic based, designed for Pultrusion with higher mechanical properties | ||
Gelcoats | APC-601GC | Ortho base, suitable for multiple applications |
APC-601GC | Ortho base, with superior top coat finish. | |
APC-602GC | Isopthalic base, with high strength and abrasion | |
High viscosity, high adhesion suitable for veneer application | ||
Medium viscosity, suitable for veneer application | ||
Ortho Fire Retardant Gelcoat | ||
Ortho Fire Retardant Gelcoat | ||
ISO base Fire retardant gelcoat | ||
ISO base, Halogen free fire retardant gelcoat | ||
ISO Base, halogen free with superior fire retardant properties | ||
Veneer | APC-107 | Clear Resin, low viscosity |
APC-107 | Clear resin, low viscosity, fast curing, superior performance | |
APC-801 | Clear resin, low viscosity, high flexibility for translucent application | |
Choke | Clear resin, low viscosity, high filler loading | |
Clear resin, low viscosity, high filler loading | ||
Casting | Clear resin, pre accelarated suitable for casting | |
Clear resin, pre accelarated, suitable for casting and top coat | ||
Clear resin, suitable for casting of statues | ||
Buttons | APC-401 | Clear resin, medium viscosity & high PG contents for Buttons (Galaxy Special) |
APC-402 | Clear resin, medium viscosity for Buttons (Galaxy) | |
APC-403 | Clear resin, medium viscosity, for Pearl Buttons (Hira) | |
APC-403 | Clear resin, medium viscosity, resin for Buttons (Hira) | |
Corrossion Resistance | Superior chemical resistance ISO resin | |
NPG base, high gloss for mould making | ||
Rooflight | APC-201 | Clear resin, low viscosity for translucent sheets |
APC-202 | Pale yellow resin, low viscosity for translucent sheet | |
APC-204 | Clear resin,Uv based low viscosity for translucent sheet | |
Lamination | APC-100 | Clear resin, low viscosity, fast curing for top coats |
APC-100 | Clear resin, low viscosity, high gloss fast curing for top coats | |
Isophthalic | APC-701 | Light yellow, Isophthalic based, medium viscosity, multi purpose usage |
Light Yellow, Isophthalic and superior glycol based | ||
Light Yellow, Isophthalic based, medium viscosity, high corrossion resistance and abrasive strength | ||
Light Yellow, Isophthalic based, IRS approved, designed for marine application | ||
Light Yellow, Isophthalic based, Sheet moulding resin | ||
Light Yellow, Isophthalic based, high gloss with high mechanical strength | ||
Isohthalic based, designed for Pultrusion with higher mechanical properties | ||
PTA | Light Yellow, Teraphthalic based, high toughness and mechanical strength | |
Light Yellow, terphthalate based for DMC | ||
Fire Retardant | Ortho Based, IS-6746, ARAI approved | |
Ortho Based, IS-6746, ARAI approved, low filler loading | ||
Isophthalic based, IS-6746, ARAI approved | ||
Isophthalic based, Halogen free, compliant with EN standard | ||
Isophthalic based, Halogen free, compliant with Indian Railways | ||
Iso base, halogen free fire retardant for Veneer |
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