RESINS & GELCOATS

Polyester resin uses and properties


Polyester resin, also known as unsaturated polyester resin (UPR), is a versatile material that finds numerous applications across various industries. Its properties and uses include:
Composites: Polyester resin is widely used as a matrix material in composite applications, such as fiberglass-reinforced plastics (FRP). When combined with reinforcing fibers like fiberglass or carbon fiber, polyester resin forms a strong and lightweight composite structure. These composites are utilized in industries such as aerospace, automotive, marine, construction, and sports equipment manufacturing.

Gelcoats: Polyester resin is commonly used as a gel coat, which is a protective and decorative coating applied to the surface of composite parts. Gelcoats provide a smooth and glossy finish while also enhancing the resistance of the composite to environmental degradation, UV radiation, and corrosion.

Casting and Molding: Polyester resin is employed for casting and molding applications, particularly in the production of various industrial and consumer goods. It can be poured into molds and allowed to cure, resulting in solid objects with desired shapes and dimensions. Polyester resin casting is utilized for creating prototypes, architectural models, decorative items, and more.

Adhesives and Sealants: Polyester resin can be formulated as adhesives and sealants. These formulations offer good bonding strength and are used in various industries, including construction, automotive, and marine, for joining and sealing different materials.

Electrical and Electronics: Polyester resin is utilized in electrical and electronic applications due to its excellent electrical insulation properties. It is used for encapsulating electronic components, insulation of wires and cables, and production of circuit boards.

Construction: Polyester resin is used in construction for applications such as roofing, insulation, and decorative elements. It can be combined with fillers and additives to enhance properties such as fire resistance, UV stability, and durability.

Automotive: Polyester resin is utilized in the automotive industry for various components such as body panels, bumpers, interior parts, and under-the-hood applications. It offers good impact resistance, surface finish, and corrosion resistance.

Properties of polyester resin include:

Good mechanical properties: Polyester resin provides high strength and stiffness to composite structures, making them suitable for structural applications.

Chemical resistance: Polyester resin exhibits resistance to various chemicals, including acids, alkalis, and solvents.

Excellent moldability: Polyester resin has low viscosity and can be easily molded into complex shapes and sizes.
Fast curing: Polyester resin cures relatively quickly when combined with a suitable catalyst, allowing for faster production cycles.
Dimensional stability: Polyester resin maintains its shape and size over time and displays minimal shrinkage during curing.
Good adhesion: Polyester resin adheres well to a wide range of substrates, including fiberglass, metals, and plastics.

Weather resistance: Polyester resin offers good resistance to UV radiation and weathering, making it suitable for outdoor applications.
It’s worth noting that specific formulations and modifications can further enhance or tailor the properties of polyester resin to suit specific application requirements.

ApplicationsGradesDescription
Open Mould / Hand Lay UpAPC111Pale yellow, based on recylced material, low viscosity
Clear resin, Ortho based, low viscosity, fast curing
Clear resin, Ortho based, low viscosity, multipurpose usage
Clear Resin, Ortho based, low viscosity, multi applications, superior strength
Clear Resin, Ortho based, low vicosity, high toughness with mechanical properties
Pale yellow, based on recylced material, low viscosity, high toughness with mechanical properties
Clear resin, Ortho and superior glycol based, low viscosity
APC-701Light yellow, Isophthalic based, medium viscosity, multi purpose usage
APC-701Light Yellow, Isophthalic based, medium viscosity, high corrossion resistance and abrasive strength
MLight Yellow, Isophthalic based, IRS approved, designed for marine application
APC-105Light Yellow, Teraphthalic based, high toughness and mechanical strength
SMCAPC-702Light Yellow, Isophthalic based, Sheet moulding resin
DMCAPC-910Pale Yellow, based on recycled material
APC-920Pale Yellow, based on recycled material, high gloss
APC-710Light Yellow, terphthalate based
APC-920Light yellow, Ortho based, high gloss
Automotive / RailwaysOrtho Based, IS-6746, ARAI approved
Ortho Based, IS-6746, ARAI approved, low filler loading
Isophthalic based, IS-6746, ARAI approved
Isophthalic based, Halogen free, compliant with EN standard
Isophthalic based, Halogen free, compliant with Indian Railways
QuartzAPC-301Ortho based, medium viscosity, high filler loading with low exotherm
PultrusionIsophthalic based, modifed for pultrusion application, with high filler loading capacity
Isohthalic based, designed for Pultrusion with higher mechanical properties
GelcoatsAPC-601GCOrtho base, suitable for multiple applications
APC-601GCOrtho base, with superior top coat finish.
APC-602GCIsopthalic base, with high strength and abrasion
High viscosity, high adhesion suitable for veneer application
Medium viscosity, suitable for veneer application
Ortho Fire Retardant Gelcoat
Ortho Fire Retardant Gelcoat
ISO base Fire retardant gelcoat
ISO base, Halogen free fire retardant gelcoat
ISO Base, halogen free with superior fire retardant properties
VeneerAPC-107Clear Resin, low viscosity
APC-107Clear resin, low viscosity, fast curing, superior performance
APC-801Clear resin, low viscosity, high flexibility for translucent application
ChokeClear resin, low viscosity, high filler loading
Clear resin, low viscosity, high filler loading
CastingClear resin, pre accelarated suitable for casting
Clear resin, pre accelarated, suitable for casting and top coat
Clear resin, suitable for casting of statues
ButtonsAPC-401Clear resin, medium viscosity & high PG contents for Buttons (Galaxy Special)
APC-402Clear resin, medium viscosity for Buttons (Galaxy)
APC-403Clear resin, medium viscosity, for Pearl Buttons (Hira)
APC-403Clear resin, medium viscosity, resin for Buttons (Hira)
Corrossion ResistanceSuperior chemical resistance ISO resin
NPG base, high gloss for mould making
RooflightAPC-201Clear resin, low viscosity for translucent sheets
APC-202Pale yellow resin, low viscosity for translucent sheet
APC-204Clear resin,Uv based low viscosity for translucent sheet
LaminationAPC-100Clear resin, low viscosity, fast curing for top coats
APC-100Clear resin, low viscosity, high gloss fast curing for top coats
IsophthalicAPC-701Light yellow, Isophthalic based, medium viscosity, multi purpose usage
Light Yellow, Isophthalic and superior glycol based
Light Yellow, Isophthalic based, medium viscosity, high corrossion resistance and abrasive strength
Light Yellow, Isophthalic based, IRS approved, designed for marine application
Light Yellow, Isophthalic based, Sheet moulding resin
Light Yellow, Isophthalic based, high gloss with high mechanical strength
Isohthalic based, designed for Pultrusion with higher mechanical properties
PTALight Yellow, Teraphthalic based, high toughness and mechanical strength
Light Yellow, terphthalate based for DMC
Fire RetardantOrtho Based, IS-6746, ARAI approved
Ortho Based, IS-6746, ARAI approved, low filler loading
Isophthalic based, IS-6746, ARAI approved
Isophthalic based, Halogen free, compliant with EN standard
Isophthalic based, Halogen free, compliant with Indian Railways
Iso base, halogen free fire retardant for Veneer